Friday, February 05, 2010

Gingerbread Jersey Grows Up

Five years ago, a dairy farm couple and their children in Augusta, Wis., took a leap of faith and began making cheese from the milk of their own 50-cow Jersey herd. They started by crafting cheese curds, a few flavored jacks and cheddar. Today, they're producing more than 80 kinds of cheese and are winning awards in national competitions.


In short, Gingerbread Jersey is all grown up.

I first blogged about this farmhouse dairy back in 2006, and I regret to say that I haven't done an update in four years. I ran into owners Virgil and Carolyn Schunk last weekend at the Isthmus Beer & Cheese Fest, and bless their hearts, they still remembered me from when I attended their grand opening on behalf of the Dairy Business Innovation Center in June, 2005. This is why I love cheese people.

At that time, the Schunks were the first dairy plant in the state to make cheese with Darlington Dairy Supply's Cheese on Wheels, a mobile, state-of-the-art cheesemaking plant housed in a 53-foot semi-trailer. Five years later, they're still making cheese in the mobile unit, only it's not quite so mobile anymore. They've built a viewing area adjacent to the trailer, so visitors can watch Virgil make cheese, which he does several days a week, including making fresh curds every Friday. Click here for a short slide show on the Schunk's farm & cheese plant operation.

One of their newest cheeses is Taste of Sicily, a Monterey Jack with sun-dried tomatoes, basil, and garlic, which won a gold medal at the 2009 North American Jersey Cheese Awards. In fact, the Schunks won three awards at that conference, out of 77 entries from 29 different producers representing 15 states and Quebec. Not bad for a mom & pop operation making cheese out of a semi-trailer, eh?

In addition to Taste of Sicily, the Schunks are also expanding their cheesemaking repertoire and are making Asiago, Parmesan-style and Romano cheeses. Although Gingerbread Jersey is best-known for its cheddars and flavored jacks, its expanded line of cheeses are very high-quality and reasonably priced. Yum.

So, if you're ever in the Eau Claire area -- more specifically, right off Highway 12 eighteen miles east of Eau Claire (click here for a map), be sure and visit Gingerbread Jersey and say hi to the Schunks. They're good people making good cheese.

Wednesday, February 03, 2010

Wisconsin Vs. The World

Haven't you always wondered how Wisconsin’s best artisan cheeses stack up against their world counterparts?

Yeah, me too. That's why I'm partnering with the World Championship Cheese Contest and planning an event on March 17 in Madison, Wis., where we'll get to taste at least 35 different cheeses, meet 30 international cheese judges from six continents, and shake hands and sample cheeses from 11 award-winning Wisconsin artisan cheesemakers.

I mean, really, what more could you ask for?

Tickets for what I'm calling “An Evening at the World Championship Cheese Contest,” are $20 and are now on sale at www.wisconsincheeseoriginals.com. The event runs from 6 p.m. - 8 p.m. on March 17 at the Monona Terrace in Madison. All tickets will be sold in advance, and I expect this event to sell out, so if you're interested, buy early and buy often.

So what international cheeses can you expect to taste? Your guess is as good as mine. We'll be picking them out on Wednesday morning, after they've competed for gold medals in the 28th biennial World Championship Cheese Contest. I do know there will be cheeses arriving from Argentina, Australia, Cypress, Denmark, Finland, France, Germany, Ireland, Italy, South Africa, Spain, Sweden, Switzerland, and the United Kingdom, so expect to see those countries represented for sure.

Wisconsin cheesemakers attending and sampling their finest cheeses will include: Willi Lehner of Bleu Mont Dairy; Sid Cook of Carr Valley Cheese; Bruce Workman of Edelweiss Creamery; Brenda Jensen of Hidden Springs Creamery; Al O'Brien of Mt. Sterling Cheese Cooperative; Al Bekkum of Nordic Creamery; Chris Roelli from Roelli Cheese; Jerry Heimerl from Saxon Homestead Creamery, Andy Hatch of Uplands Cheese, and Joe Widmer from Widmer's Cheese Cellars. Cheeses from Holland's Family Farm will also be sampled.

Plus, when you get sick of eating cheese, you can nosh on yummy appetizers. A cash bar will also be available, but alas, no green beer. Hope to see you on March 17 in Madison!

Friday, January 29, 2010

Accountant Turned Dairy Farmer

It's no secret that it's hard to start a dairy farm from scratch these days. With significant cash outlay needed for equipment and animals, ever-rising farmland prices and a cyclical high/low market in which to sell milk, if you're not a farm kid who inherits or has the chance to buy into your parents' farm, odds are you're going to choose a different profession in life.

Such as writing a cheese blog, or becoming an accountant.

Richland Center dairy farmer Jeff Jump is an accountant. He's also a dairy farmer. And he's the type of guy Wisconsin is going to have to start recruiting if we want our small-scale, traditional dairy farms to continue to exist in America's Dairyland.

Jeff, 44, his wife Connie, and their two children, Cody, 14 and Molly, 13, moved from Chicago to Richland Center in 2003. Today, they run an 80-acre dairy farm, which when they purchased it, consisted of an old dairy barn that had seen better days, an amazing crop of weeds and thistles, and an old farm house in need of repair. Today, the house has been remodeled, the old dairy barn has been cleaned up and is being used as a calf care facility, and the Jumps have added on a Swing-8 New Zealand style milking parlor and a composting barn/loafing shed, where their 53 Jersey cows look like they're pretty much having the time of their lives.

"We call it the beach," is how Jeff describes his composting barn, which features a clay base and two feet of sawdust mixed with ground corn fodder. Unlike a freestall barn, the shed has a completely open floor plan, with feeding bunks facing the outside, where the Jumps' cows enjoy fresh air while eating breakfast, lunch and dinner.

"When you get up in the morning, go out to the barn and 90 percent of your cows are laying down, sleeping or chewing their cud, then you've got some pretty happy cows," Jeff says. And he's right -- these girls have got it pretty good. They live on a tidy farm with owners who treat them right. Pick any of the Jumps' cows or calves, and you can literally walk right up to the animal, stretch out your hand and pet it. I'm living proof, as I nearly lost my scarf to a group of calves who decided I was a mid-afternoon snack. I had to yank half of my scarf out of the throat of a 6-month Jersey calf to reclaim it.

So how does a big-city accountant come to be a Wisconsin dairy farmer? A native of South Bend, Indiana, Jeff is a graduate of Indiana University and is a Gulf War veteran. He was working for a food company in Chicago as their chief accountant, when he had the opportunity to invest and do the finances for Hilltop Valley Dairy, a small yogurt company in Richland Center. He had always been interested in the dairy industry, and knew the opportunity would allow his family to get out of the city.

So, for the next several years, he and his family became the stereotypical "city slickers move to the country and get adopted by their neighbors." During the day, Jeff worked for Hilltop Valley. In the evenings and weekends, he played farmer.

"I really wanted to understand the whole circle of the dairy industry, and our kids were at the right age to join 4-H. So we started reading books, talking to the neighboring farmers, and bought a couple of Jersey calves," he said.

But, lo and behold, it turns out that calves grow up. So the Jumps studied the breeding process, got their heifers bred (in fact Jeff learned so much about the artificial insemination process, that he's now an Area Board Rep for Accelerated Genetics -- funny how life works), and then his pregnant heifers had calves.

"Then, we were like - oh my gosh, what do we do with the milk?" So Jeff purchased a portable milking machine - the kind you find at small county fairs - and milked five cows twice a day, dumping the milk, as he couldn't get a milk hauler interested in picking up milk from five cows.

At some point, Jeff says he woke up one morning and realized: "I've got a herd." So he "went off the deep end," built a milking parlor, started milking 10 cows and by now was big enough for the local milk hauler to stop every other day and pick up the milk from his tiny bulk tank.

"The people in this community are amazing," Jeff says. "We are surrounded by neighbors and friends who helped us get to the point where we are now."

That point is a 53-cow Jersey milking herd, with the intent to grow to 100 cows. Jeff's hired some help with the milking and farm chores, as last year, after Hilltop Valley was sold to Schreiber Foods, he began working for Meister Cheese in Muscoda as their finance director and field rep.

With his unique skill sets of being able to run numbers, as well as knowing first-hand how dairy farms work, Jump holds a unique position at Meister Cheese - so unique that President Scott Meister can't figure out a title for him.

"We have to come up with a creative combination of Chief Financial Officer and Head Field Representative," Meister says. "Jeff's got it all - and he's got an amazing repertoire with our dairy farm patrons. We're very lucky to have found him."

I'd say Wisconsin is pretty lucky to have Jeff Jump and his family. As good stewards of the land, conscientious dairy farmers and active community members, perhaps the answer to growing America's Dairyland is to start luring the accountants out of Chicago, one prospective dairy farmer at a time.

Wednesday, January 20, 2010

The Colby Conundrum

Jon Topp of Chesterfield, Missouri, is on a quest to find the Colby of his youth. Growing up in the 1960s in central Iowa near a small country store that carried the "absolute best Colby cheese," Jon remembers eating Colby in longhorns, wrapped in cloth and wax.


He can remember the taste like it was yesterday: mild, deliciously nutty, firm and laced with small holes. Most importantly, like much of the Colby made today, it wasn't cheddary. It was also rubbery, not gooey or wet and had the perfect salt to moisture ratio.

In short, it was perfect. And Jon Topp can no longer find it.

Jon emailed me a couple of weeks ago, attaching the most fabulous spreadsheet listing results of dozens of Colby cheeses he has ordered from Wisconsin cheesemakers during the past several years, all in a mission to find the original Colby of his childhood. Apparently, in an act of complete desperation, he decided to email the Cheese Underground Lady to see if I could help.

I put on my cheese superhero cape, fired up the bat signal and called the person I knew who could help: the amazing John Jaeggi from the Center for Dairy Research in Madison. And in the process, I learned a lot about Colby.

Brief background: Colby cheese was actually invented in Wisconsin by Joseph F. Steinwand in 1885. He named it for the township in which his father, Ambrose Steinwand, Sr., had built northern Clark County's first cheese factory three years before.

The Code of Federal Regulations - as specified in Sec. 133.118, describes the requirements for making Colby cheese. The key difference between cheddar and traditional Colby is that the mass is cut, stirred, and heated with continued stirring, to separate the whey and curd. Then, part of the whey is drained off, and the curd is cooled by adding water, with continued stirring, which is different from cheddar (no added water/rinse with cheddar). The Colby curd is then completely drained, salted, stirred, further drained, and pressed into forms, instead of being allowed to knit together like Cheddar.

According to John Jaeggi, this traditional make method allowed Colby a curdy texture with mechanical openings in the middle. The flavor was slightly sweet with a slight salty note. Best of all, he says, the cheese had a dairy, milky note.

All this was grand until sometime after the mid 1970s, (I can't find an exact date) the Wisconsin Department of Agriculture decided to amend the state standard of identity for Colby cheese, ATCP 81.50(2) by adding this little gem of a sentence:

"Wisconsin certified premium grade AA colby and monterey (jack) cheese shall be reasonably firm. The cheese may have evenly distributed small mechanical openings or a closed body."

This annotation, especially the portion I've highlighted in red, has led to significant changes in the make process of Colby by Wisconsin manufacturers. Because mechanical openings are no longer required of Colby, many processors are making a cheese that resembles mild cheddar and labeling it as Colby. John Jaeggi says that technology improvements have also changed Colby.

"I think cultures are faster. Older cultures were slower single strains, resulting in slower make times. These slower cultures tended to make for a sweeter cheese," Jaeggi says. Another change is the curd wash, he says. Many large manufacturers now do a curd rinse (no hold) after dropping the curd pH down to a 5.60. Old time Colby makers used to drain whey to the curd line while the curd was still sweet - at 6.00 pH or higher. Then after the whey was drained to the curd line, water was added to drop the curd temperature to a set target. After 15 minutes, the whey/water was drained off the curd and then the curd was salted. Most of the acid developed in the press. The reason this changed was larger plants understandably did not want to process all that water along with the whey.

Also, the hoop sizes and pressing of the cheeses is much different today than it was back in the day, Jaeggi says. Traditional Colby was made in the longhorn shape and pressed in 13 pound horns. They were then waxed for sale. Other plants made Colby in 40 pound blocks.

A Wisconsin cheese company still making Colby in those 40-pound blocks is Hook's Cheese in Mineral Point. Back in 1982, cheesemaker Julie Hook actually captured the World Championship Cheese Contest with her Colby, and husband Tony and fellow cheesemaker says they haven't changed the recipe since then.

"We can't keep up with demand," Tony told me this week. "Usually, we sell Colby at 4-6 weeks because that's when I think it's at its peak, but lately we've been selling it even younger because people seem to like it so much."

Tony says he is one of very few cheesemakers still making traditional Colby - washing the curd and not pressing it in a huge vacuum machine, which closes the small mechanical holes that used to make Colby, well, Colby. "We're still making it the old fashioned way. We're not cutting corners and we're not cutting up mild cheddar and calling it Colby. Our Colby is real."

Two other cheese plants still making Colby in the traditional manner, according to Hook (and who, coincidentally both received the highest rankings by Jon Topp in his cheese quest - Jon hasn't yet tried Hook's Colby), are Widmer's Cheese Cellars in Theresa, Wis., and Gile Cheese & Carr Cheese Factory in Cuba City.

Sadly, Topp may never find the Colby he grew up with, Jaeggi says. "Most traditional Colby was made by small cheesemakers in the 50s, 60s and into the early 70s. Each factory has their own unique flavor profile. What Jon is remembering from the Colby (he grew up on in Iowa) is possibly a flavor profile from some long gone small cheese factory."

Keep the faith, Mr. Jon Topp. And keep us posted if you find the cheese of your childhood.